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How do pulley, belt and chain drives transmit rotary motion and change speed?

Belt and pulley drives, the velocity ratio from pulley diameters, chain and sprocket drives, and pulley systems for lifting.

A CCEA A-Level Technology and Design answer on belt and pulley drives, calculating the velocity ratio from pulley diameters, chain and sprocket drives, and the mechanical advantage of pulley lifting systems.

Generated by Claude Opus 4.811 min answer

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  1. What this dot point is asking
  2. The answer
  3. Examples in context
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What this dot point is asking

CCEA expects you to analyse belt-and-pulley and chain-and-sprocket drives, calculate the velocity ratio from pulley diameters (or sprocket teeth) and the output speed, compare belt and chain drives, and understand pulley systems for lifting. Velocity-ratio calculations are common.

The answer

Belt and pulley drives

Velocity ratio and output speed

Chain drives and lifting pulleys

Worked example: a belt drive and a lifting block

Examples in context

Example 1. Pillar drill. Stepped pulleys and a belt let the operator change the spindle speed by moving the belt to different-diameter pulleys, a direct use of velocity ratio to set speed.

Example 2. Crane block and tackle. A multi-fall pulley block lets a small winch lift a heavy load, the mechanical advantage equalling the number of supporting rope sections, as analysed above.

Try this

Q1. A 30 mm driver pulley drives a 90 mm driven pulley. State the velocity ratio. [1 mark]

  • Cue. 90/30=390/30 = 3 (3:1).

Q2. Give one advantage of a chain drive over a belt drive. [1 mark]

  • Cue. It does not slip, giving a positive, exact drive that can transmit more power.

Q3. A block and tackle has 5 rope sections supporting a 500 N load. Find the ideal effort. [2 marks]

  • Cue. effort=500/5=100 N\text{effort} = 500/5 = 100\ \text{N} (MA = number of supporting falls = 5).

Exam-style practice questions

Practice questions written in the style of CCEA exam questions on this dot point, with worked answer explainers. The year tag is the paper they imitate, not the source.

CCEA 20186 marksA motor pulley of diameter 40 mm drives a belt connected to a pulley of diameter 120 mm on a machine spindle. The motor runs at 1500 rev/min. Calculate the velocity ratio and the spindle speed, and state one advantage of a belt drive.
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For a belt-and-pulley drive the velocity ratio (VR) is the ratio of the driven (output) pulley diameter to the driver (input) pulley diameter:

VR=DdrivenDdriver=12040=3 (3:1).\text{VR} = \frac{D_{driven}}{D_{driver}} = \frac{120}{40} = 3 \ (3{:}1).

The spindle (output) speed is the input speed divided by the velocity ratio:

nout=ninVR=15003=500 rev/min.n_{out} = \frac{n_{in}}{\text{VR}} = \frac{1500}{3} = 500\ \text{rev/min}.

So the spindle turns at 500 rev/min (slower, with more torque).

An advantage of a belt drive: it runs quietly and smoothly, needs little maintenance/lubrication, is cheap, and the belt can slip to protect the machine if it jams (acting as a safety/overload feature); it also tolerates some misalignment.

Markers reward VR = driven/driver diameter = 3:1, output speed = 500 rev/min, and a valid belt-drive advantage.

CCEA 20214 marksState two differences between a belt drive and a chain drive, and give a product that uses a chain drive.
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Two differences:

  1. Slip: a belt can slip on its pulleys (which can be a disadvantage for accuracy but a useful overload protection), whereas a chain meshes with toothed sprockets and does not slip, so it gives a positive, exact drive and can transmit more power.
  2. Speed/maintenance: a belt runs quietly with little maintenance, while a chain is noisier, needs lubrication and can stretch/wear, but handles higher loads and torque.

A product using a chain drive: a bicycle (or a motorcycle, or a timing chain in a car engine).

Markers want two valid contrasts (especially slip vs positive drive) and a correct chain-drive example.

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